
India's top carmakers have privately raised serious concerns about fuel contamination involving E20, petrol blended with 20% ethanol content. Despite public support, Maruti Suzuki, Tata Motors and Mahindra flagged worries privately, according to Reuters. Internal emails, reviewed by the agency, revealed these hidden concerns.
The revelation comes after India's auto lobby withdrew a complaint related to E20 petrol. The Society of Indian Automobile Manufacturers (SIAM) submitted the letter on 28 July.
SIAM withdrew it following the Centre's public assurance about E20 petrol. It claimed that certain figures in the letter needed further authentication.
However, private industry emails showed no such data concerns existed, according to Reuters. Executives discussed the contamination findings internally without questioning their accuracy.
E20 has been mandatory nationwide since 1 April this year. This rollout aims to reduce pollution and cut oil imports.
Consumer complaints have grown regarding vehicle performance under this fuel. Many motorists report reduced mileage and increased wear on cars.
Industry testing involved collecting over 250 fuel samples across India. These samples came from 21 states and territories nationwide.
High chloride contamination emerged in samples from 18 states. High moisture content was also detected across multiple locations.
Chloride levels reportedly reached up to 570 parts per million in Rajasthan. Delhi recorded levels up to 420 ppm in testing. Maharashtra showed readings as high as 357 ppm.
India's permissible chloride limit currently stands at just 3 ppm. These findings, therefore, substantially exceeded official government standards.
Moisture levels also breached permissible limits in several states. Andhra Pradesh recorded levels up to 13,000 ppm. Uttar Pradesh showed similarly high readings around 12,500 ppm.
The government's moisture benchmark currently permits only 3,000 ppm maximum.
Maruti's senior executive, Anoop Bhat, raised these concerns internally. He noted that fuel injectors could tolerate only 1 ppm chloride.
Mahindra's engineer, R Ramaprabhu, warned about organic chloride. He said this contaminant caused rapid vehicle failures within 200km.
He claimed most immediate post-fuelling failures stem from this contamination. Mahindra reportedly currently holds strong evidence supporting these findings.
"Majority cases reported immediately after fuelling ... is due to organic chloride," Reuters quoted him as writing.
SIAM told Reuters that the data was meant for internal discussion only. It said very few automakers had actually collected this data.
The petroleum ministry didn't respond to Reuters' requests for comment regarding this issue. However, Minister Hardeep Singh Puri addressed concerns publicly last week.
He said oil companies had started rigorous fuel testing before receiving SIAM's letter. Only four contamination cases were found during this testing process.
State-run fuel retailers also conducted extensive testing recently, they said. They found no cause for alarm regarding fuel contamination concerns.
Mahindra has since called email-based conclusions "completely baseless and incorrect". It insists testing remains limited and preliminary at this stage.
Maruti and Tata did not respond to Reuters' requests for comment.
Sounak Mukhopadhyay covers trending news, sports and entertainment for LiveMint. His reporting focuses on fast-moving stories, box office performance, digital culture and major cricket developments. He combines real-time updates with clear context for everyday readers. <br><br> Sounak brings newsroom experience across breaking news, explainers and long-form features. He has a strong emphasis on accuracy, verification and responsible storytelling. His work tracks audience behaviour, celebrity influence and the business of sport and cinema. He helps readers understand why a story matters beyond the headline. <br><br> Sounak has contributed to widely read digital publications. He continues to build a body of journalism shaped by consistency, speed and editorial clarity. He is particularly interested in the intersection of media, popular culture and public conversation in contemporary India. <br><br> At LiveMint, he writes daily coverage as well as analytical pieces that interpret numbers, trends and cultural moments in accessible language. His approach prioritises factual depth, balanced framing and reader trust. The reporting aligns with modern newsroom standards of transparency and credibility. <br><br> Outside daily reporting, he explores storytelling across formats including podcasts, filmmaking and narrative non-fiction. Through his journalism, Sounak aims to document the rhythms of modern entertainment and sports while maintaining rigorous editorial integrity. <br><br> Sounak continues to develop audience-focused journalism that connects speed with substance in a rapidly-changing information environment. His work seeks clarity, trust and lasting public value in every story he reports.
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